I start to saying how much i hate repairing psu switching, one of the most boring things second only to the repair of CRT Monitor, at least for me.

However this repair was made. The failure is almost certainly caused by a copious spillage of electrolyte (conductive fluid usually formed from a salt solution or acid which is located inside of the electrolytic capacitors) and a dangerous test if the machine works again after the electrolyte was leaking over the pcb.

The moral of the story is easy to figure out, a short circuit has made several deaths, a good portion of the Primary (PWM) and Secondary.

The components that have been replaced are the following:

• 1 x Electrolytic Capacitor 3300µF 16v 105°
• 1 x Electrolytic Capacitor 1000µF 25v 105°
• 1 x Electrolytic Capacitor 2200µF 35v 105°
• 1 x Electrolytic Capacitor 1000µF 100v 105°
• 1 x Electrolytic Capacitor 330µF 160v 105°
• 1 x Electrolytic Capacitor 47µF 25v 85°
• 1 x Electrolytic Capacitor 10µF 100v 85°
• 1 x Electrolytic Capacitor 22µF 25v 85°
• 1 x Sanken Hybrid Voltage Reculator Module STR 53041
• 1 x Photocoupler TLP 541G
• 1 x Overcurrent Protection Elements ICP N10
• 1 x Transistor C1815GR
• 1 x Transistor DTC114 ESA (C114 ESA)

After 1 week i have decided to replace also all capacitors of the power supply section of the computer.

Components replaced:

• 1 x Electrolytic Capacitor 3300µF 25v 105°
• 3 x Electrolytic Capacitor 5600µF 10v 105°
• 1 x Electrolytic Capacitor 2200µF 10v 105°
• 1 x Electrolytic Capacitor 330µF 35v 105°
• 1 x Electrolytic Capacitor 1000µF 16v 105°
• 1 x Electrolytic Capacitor 470µF 25v 105°
• 1 x Electrolytic Capacitor 1µF 50v 105°

Gallery of the repair:

12►