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Archive for the ‘Projects / Repairs’ Category

Sony TCM-848 Cassette Recorder Repair

January 12th, 2020 6 comments
Sony TCM-848 Cassette Recorder Repair

Defect:

  • Background noise (AC) and doesn’t reproduce sound from the cassette.

Repair:

  • Replacement of two electrolytic capacitors of 22uf and 100uf  (see photo)
  • General cleaning.

Gallery of the repair:

Atari 130XE Repair with S-Video modified cicuit

November 5th, 2019 No comments
Atari 130XE Repair with S-Video modified cicuit

When you remove a chip with the screwdriver you have to be careful to lift the chip from the socket and not the socket from the PCB :lol:

That said and after bridged the broken pcb track of the GTIA and replaced a failed RAM the computer started working properly.

After the repair i have also make a improvement of the S-Video signal (XE series support the S-Video output).

This simple mod replaces/adds some resistors and capacitors that in the XE version are wrong for a perfect S-Video signal.

The instruction can be found in the link at the end of this article.

NOTE: The description of the STEP 4 is incorrect, it’s not Q2 but Q3 and in the STEP 5 is not Q3 but Q2.

NOTE2: Obviously after assemble the computer i have noticed the “B” key was stuck, the key piston have a crack, after replace it now the button work properly.

Gallery of the repair:

Download: Svideo Atari 130XE Mod (541)

Alternative Cleaner for Floppy Disk 5¼ (ALPS mechanics)

October 28th, 2019 No comments
Floppy Disk  5¼ Cleaner (Alps mechanics)

This is the same article of the previous one “Floppy Disk Cleaner” with the only difference that i have used a ALPS mechanics.

I have also connected the RED Led throught a 680 ohm 1W resistor to the 12v line.

Previous post:

Why throwing away a Commodore Floppy Disk Drive with a broken head it could become a great gadget to clean Floppy Disks.

How to do ? just disassemble the entire part that controls the movement of the head including the head itself.

The power supply used is 12v with at least 1A, you must connect the positive to the BROWN wire and the negative to the BLACK wire of the motor control PCB.

Good Cleaning.

Gallery:

Commodore Amiga 3000 with Nicotine

October 13th, 2019 No comments

This computer has kept for many years my BBS “Hidden Power / Nightfall HQ” up until closing, previously the BBS ran on the Amiga 1000 … then A500 and A2000.

I also publish two historical photos of my “BBS Room” where you can see this Amiga 3000 running.

I give a brief description of what was done and what i did today for this computer.

  • Year 2001 i have removed the battery and one of the two SCSI Harddisks that was dead.
  • Year 2010 i have cleaned the external/internal case and published the photos on the blog.
  • Year 2018 i have cleaned the keyboard.
  • Year 2019 i have carefully cleaned the motherboard that was covered with a sticky layer of Nicotine (in the BBS Room peoples likes to smoke a lot)
    • Cleaned the Floppy Drive covered inside and outside by a sticky layer of Nicotine, to repair it i had to completely disassemble it.
    • Replaced the Kickstart ROM 2.04 with version 3.1
    • Removed the last died SCSI Harddisk.
    • Installed “new” 250Mb Quantum Maverick SCSI Harddisk.
    • Installed WB 3.1 and MagicWB + a couple of Demos and of course Pinball Dreams Harddisk version.
    • Replaced the WD33C93A SCSI controller chip with AM33C93A-16PC.
    • Cleaned the Keyboard pcb and replacements of the rubber pad, more than 20 keys are died.
    • Removed the Zorro BSC / Alfa Data MultiFace Card 3 (multi Serial) card and installed the Village Tronic Ariadne II (Ethernet Card)

Everything works perfectly as you can see from the photos.

Gallery:

Radio Shack TRS-80 Model 4 (Dual Boot Rom/128k/FreHD)

October 5th, 2019 1 comment
Radio Shack TRS-80 Model 4 (Dual Boot Rom/128k/FreHD

I received as a gift… we start badly,i have recover, we are not there, i purchased, much better, yet another computer from Radio Shack that was missing in my collection.

The computer equipped with several manuals and Floppy Disk was given to me by a dude (thanks Scott) from the United States, he had written “near mint” and is this phrase that attracted me.

The Computer is a Radio Shack TRS-80 Model 4 (GATE ARRAY) therefore of last production with cathode ray tube with green phosphors.

The seller was not joking saying that it was “near mint” and working, the computer is kept very well it almost seems like it has never been used, it can be observed from the cathode tube, from the pcb of the monitor and from the flyback transformer, keyboard, External and internal Case and from the power supply, the usual ASTEC, which has never warmed up, perfect.

The warranty sticker was also intact.

Since there was nothing to clean/repair i have made some hardware enhancements and little replacements.

What i have done:

  • Replacement of the 3 filter capacitors (RIFA) which i usually remove and i don’t replace.
  • Converted the ASTEC power supply from 115V to 230v because this version of the power supply allows it because has a 115v/230v switching.
  • Replaces the 115v power plug with a schuko.
  • Various labels to identify the computer has been converted to 220v.
  • Installed 64k RAM to update the Model 4 to 128k (blue wire mod as well)
  • Dual ROM to BOOT from FreHD or from Floppy Drive. I have used the Jim Brain ROM-el 2364 which uses a Flash ROM (AT49F001AN) but with a standard Mask ROM 2364 pinout.
  • Installed a switch for Dual ROM hidden in the ventilation slots without drilling the case.

All test are made with the FreHD interface by Ian Mavric.

Gallery:

Download: TRS-80 M4 GA Dual Boot ROM (678)

This Commodore 16 has seen better days

September 19th, 2019 No comments
This Commodore 16 has seen better days

This repair was done only for a personal challenge, the computer is still unstable and with several died components.

After a careful cleaning the computer presents these problems:

  • TED MOS 8360R2 not working (keyboard doesn’t work) even if i replace the TED doesn’t work, TED also tested on a working C16 doesn’t work.
  • PIO MOS 6529 need to be replaced. The keyboard doesn’t work.
  • CPU MOS 8501 Dead.
  • Joystick ports (see photo)
  • Cartridge connector need to be replaced.
  • Modulator without lids (Above and Below)
  • The sockets of TED and CPU should be replaced.
  • Other rusty pieces.
This Commodore 16 has seen better days

Gallery of the repair:

3 x Commodore 64 Repair

September 19th, 2019 No comments
Commodore 64 Repair

Commodore 64 repaired ASSY 250425 (1 of 3)

Defect:

  • No Video Signal.

Repair:

  • Replaced 1 x MOS 8701 R1 (U31)

Commodore 64 Repair

Commodore 64 repaired ASSY 250425 (2 of 3)

Defect:

  • Out of Memory.

Repair:

  • Replaced 1 x RAM MT 4264-15 (U21)
Commodore 64 Repair

Commodore 64 repaired ASSY 250407 (3 of 3)

Defect:

  • Garbage Screen.

Repair:

  • Replaced 1 x RAM MB 8264A-12 (U22)

Gotek (HXC) – Rotary Switch – Buzzer & Amiga 1200 OSD

September 19th, 2019 No comments
2 x Gotek (HXC) with Rotary Switch - Buzzer & Amiga 1200 OSD

The usual modification of a Gotek in HxC this time also with OSD (On Screen Display) support for Amiga 1200.

Gallery:

Video:

source: hxc2001.com

Sinclair ZX-81 Repair & Video Composite MOD (ZX8-CCB)

September 19th, 2019 No comments
Sinclair ZX-81 Repair & Video Composite MOD (ZX8-CCB)

I have received from a friend two Sinclair ZX-81 to repair and taking advantage of the “sinclair” moment :-D i have also repaired one of my ZX-81 that is died staying off for years :-(

Two out of three ZX-81 have the ULA dead, while the third had a dead membrane and some short circuits caused by someone who don’t know how to unsolder/solder properly.

I have recovered the ULA from this last one and repaired the better one of the two ZX-81, i have also installed the Video Composite mod using the ZX8-CCB kit.

I have also repaired my ZX-81 always with the ULA dead and installed the Video Composite mod using the ZX8-CCB kit.

I thank Marco Lucarelli for giving me the Video Composite mod and giving me one of the two ZX-81 (without ULA / dead Membrane and short circuits) for spare parts.

Gallery of the repair:

Amiga 600 usual electrolytic capacitors replacements

September 9th, 2019 No comments
Amiga 600 usual capacitors replacements

I have replaced all the electrolytic capacitors of this Amiga 600 motherboard.

Gallery of the repair:

Amiga 2000 CPU Socket replacement

September 9th, 2019 No comments
Amiga 2000 cpu Socket replacement (defect sometime Black Screen)

I have replaced the CPU socket of the Amiga 2000 CPU because the computer have a strange boot problems, for example: black screen.

After the replacement the problem has been gone.

Gallery of the repair:

Texas Instruments TI-99/4a Repair

September 9th, 2019 No comments
Texas Instruments TI-99-4a Repair (2019)

Texas Instruments TI-99/4a Repair.

Defects:

  • Black Screen and deafening sound in background.
  • Garbage Boot Screen.

Replaced parts:

  • 1 x SIGNETICS C2E011 ROM (U610)
  • 1 x TMS4116-15 RAM (U106)

Gallery of the repair:

Texas Instruments TI-99/4a Argentine (Spanish) Version Repair

September 9th, 2019 No comments
Texas Instruments TI-99-4a Argentine (Spanish) Version Repair

Texas Instruments TI-99/4a Argentine (Spanish) Version Repair.

Defect:

  • Black Screen and deafening sound in background.

Replaced parts:

  • 1 x TMS 9900NL CPU (U600)
  • 1 x Burned Resistor (15 Ohm)

Note: This motherboard has already been repaired by someone at least once.

Gallery of the repair:

Commodore 4064 (PAL) & Commodore Educator 64 (NTSC)

July 27th, 2019 1 comment
Commodore 4064 (PAL) & Commodore Educator 64 (NTSC)

This is a very old article from 2016 that i never published on my blog.

Summarizes the purchase, shipping, cleaning and simple repair of a Commodore 4064 with a very low serial number.

Since i had not talked about the repair, i begin to tell that only the VIC-II 6569 Video Chip in Ceramic format was broken.

In the photos there is also a comparison between the Commodore 4064 (PAL) and the Commodore Educator 64 (NTSC)

Below the old article.

The title of this post is: I want it at all costs.

But what? a computer! which model? an old one that I missed to complete a part of my collection.

This computer is really unusable, as are all of them, but this one beats them all.

It’s a Commodore 64 in a PET case produced in 1982, with a green phosphor monitor, stripped of the sound chip (SID 6581) and colour RAM (2114), with a modified kernel that doesn’t use any colour, and a keyboard with different 1..8 keycaps (no colour code on the front).

What’s left? An useless computer with no sound and no green-scale colours; it just uses black and green, while the Commodore Educator 64 has sound and can show colours in shades of green.

After getting the Educator 64 I wanted to complete the pair with a Commodore 4064, and I started to look for it.

I saw a few 4064s that sold for bizarre prices – I can’t say that they were high, because if you want something you are willing to buy it whatever the price, but anyway…

Commodore 4064 (PAL)

Here begins my adventure :-D

At one time a 4064 pops up in a well known auction site – take note that I don’t use artificial intelligence search engines to look for items, I don’t give a shit… if I find something when I look for it, that’s fine, otherwise it’s not a big deal.

That one was located in Germany, the price was low (at least for me – someone considered it very high), but was the seller willing ship? No he wasn’t.

I wrote to him, no reply, I sent the same message translated in German (thanks google), he responded in German telling me that the item was too big and he didn’t know how to deal with it.

I wrote him again in google German, telling him that I could send him some shipping and packaging instructions – I have them ready in many languages. His reply: I don’t ship.

I was sad and discouraged, because even if the unit wasn’t working, it was in an excellent aesthetic condition and with no missing parts.

I asked for help to my friend Andrea, who asked Ciro, who told me that I could ask his German contact Ralf Schmitz if he could lend me a hand.

Meanwhile the auction was getting near the end… still at a low price.

I wrote to Ralf – a very kind person – and he explained to me that he lives 530Km far from the place where the computer was located. Things got complicated.

I asked Ralf to contact the seller, who maybe preferred to talk with a compatriot :-D

The seller didn’t reply, the auction was ending, what should I have done? I love to risk, and while in chat with Ralf I told him the maximum amount to bid.

I won the item at the right price, in the right moment.

Then what? The seller didn’t have many feedbacks but Ralf suggested to pay right away with Paypal which offers buyer’s protection without the risk of losing the money.

I sent the money to Ralf with Paypal, and he paid the seller.

Ralf wrote him. No reply. The Easter weekend went by, still no reply.

And then one day… the guy replied! Ralf could contact him by phone and they chatted for more than one hour. The man seemed good; old but fair.

The seller told Ralf that he didn’t want to ship because he didn’t know how to properly package, he didn’t have packaging material and he didn’t want to look for it… then he told that he should have to buy some tape, and petrol for the post office, and so on…

I talked with Ralf, and one of the ideas we ditched was to ask someone to go to the seller’s place to help him to pack the 4064 and have it sent to Ralf with some kind of hitch-hiking.

I was suffering.

New solution: simplify the shipping.

I explained Ralf how to separate the monitor from the base: it’s a matter of unscrewing 5 screws, detaching a connector from the motherboard, and cutting two wires (I didn’t even think about explaining how to unsolder them).

The seller was was fine with the idea.

Ralf had to send a huge package containing the packaging material – boxes, foam and bubblewrap – and written instructions from me and Ralf.

The seller shipped the packages with DHL, which in Italy delivers using SDA (one of the cheapest and lower quality couriers). Panic.

The seller is old so he shipped one box at a time: the monitor first, that arrived in 5 days, then the base, that took much longer and made my anxiety skyrocket – Ralf told me that DHL had a few problems in Germany but the package should have crossed the border.

While he was writing to me, the second package arrived at destination.

The computer is now complete and in excellent condition, and with a slightly low serial number :-D

Commodore 4064 (PAL)

My thanks to Ralf Schmitz because without him this wouldn’t have been possible, and to Andrea for putting up with my anxiety during the last 20 days.

And my thanks to Giacomo Vernoni for translating this report, otherwise I would have written just a paragraph of text – and that would have been a pity :-D

Gallery:

Amiga 4000 with varta/caps acid leak & IRQs serious problem Repair

July 27th, 2019 1 comment
Amiga 4000 Battery/Capacitors acid leak & serious problems with IRQs Repair

First of all, a premise: All the repairs i do are for hobby purpose ONLY. It is NOT a job, and i fix stuff for a selected people group that i consider needs my help. All other people please ask somewhere else to get your items repaired back.

A guy contacted me 3+ months ago (April 2019) asking help to fix his Amiga 4000D (Yellow screen at boot for a couple of seconds, and then black). I agreeded to help him.

This Amiga 4000 was tested with A3640 and a Phase5 Cyberstorm MK3 CPU cards, with which the A4000 does not work with the same issue descripted above.

I immediately noticed a fairly important damage caused by battery and caps acid leakage (especially in the audio area, see photo).

Amiga 4000 Battery/Capacitors acid leak & serious problems with IRQs Repair

After cleaned everything, i rebuild some interrupted pcb tracks on the motherboard (audio / ram / status led section) and replaced capacitors on both motherboard and 3640 (the fault persisted, of course).

Next, i used the Chucky DIAGROM: the DIAGROM is useful to understand what might be that doesn’t work, and the output via RS232 is also very useful if nothing is displayed on the screen.

DIAGROM reported some issue with all IRQs and CIA Timings, but everything else was working (video output, images, sound, mouse, joystick ..ect..).

The IRQ problem is well known in the Amiga 4000 repair circle, because it could be caused by IRQ _CIPL or _IPL interrupted lines, the pcb tracks start from PAULA and goes to the GAL U701, and from the GAL to the CPU connector.

Well, I checked all the IRQ lines, and they were good. I checked again, everything was ok (the checks must be done from PAULA to the GAL and from the GAL to the CPU connector, amiga pcb solder side and CPU card pcb solder side) at this point i thought that GAL U701 was dead, so i programmed a new GAL and replaced it. Unfortunately nothing changed.

Amiga 4000 Battery/Capacitors acid leak & serious problems with IRQs Repair

Thinking about what it would cause the GAL not working properly, i pointed the finger to the GAL CLOCK, exactly to the pin 1 of the GAL U701.

The Clock was there but something was not clear to me: the signal i see on the oscilloscope was corrupt, fixed at 5V. At this point i said to myself, what is that supplies clock signal to the GAL? Clock on the pin 1 of GAL U701 is supplied by the IC 74F86 U711, pin 6, via the resistor R702 (obviously resistor was good).

Amiga 4000 Battery/Capacitors acid leak & serious problems with IRQs Repair

I called my friend Andrea (Andry) and asking him to check on his A4000 the value of that pin (6) of the IC U711 (i could have done that myself on my Amiga 4000, but disassemble it’s a nightmare). My friend does not have an oscilloscope, so i asked him to check the power using a digital or analogue DC tester. On his A4000 the value of U711 pin 6 was was completely different than my value.

Bingo, it is! i run to the local electronics store to buy a SMD 74F86 IC, but obviously they didn’t have it.. so, i purchased it on Ebay, replaced it, and yes, it was dead.

Amiga 4000 Battery/Capacitors acid leak & serious problems with IRQs Repair

It was not the only faulty component, because replacing the new GAL U701 with the original GAL U701 did not work. So, the original GAL was dead, too.

New IC U711, new GAL U701 and the A4000 is back to life.

Other minor fixes i have been done on this Amiga 4000 are: useless replacement of an 8520 (U300), installation of cooling fan on the CPU 68060 – 50MHZ on Cyberstorm MK3, rebuild of a broken resistor damaged by the caps leak.

No more other to say, except that i am happy i succeeded to repaired this Amiga 4000 for a person that needed my help.

Gallery of the repair:

Video: